March 2006

 

 

THE COMPANY: AIRBUS DEUTSCHLAND GMBH

 

Airbus Deutschland GmbH develops and constructs approximately one third of the European Airbus aircraft. The company achieved revenues of € 4.61 billion in the financial year 2004. In the same year, approximately € 960 mill. were spent on research and development. Roughly 21,300 people are currently employed at the seven Airbus sites.

 

 

Board of Management

 

Chairman of the Board of Management is Gerhard Puttfarcken. Further members of the Board of Management are Dr. Jörg Kutzim (Human Resources and Labour Relations) and Dr. Andreas Sperl (Finance).

 

 

Supervisory Board

 

Chairman of the Supervisory Board is Dr. Gustav Humbert. His deputy, Horst Niehus, is Chairman of the Works Council of Airbus Deutschland in Hamburg. In addition, the Supervisory Board consists of: Gunter Barnbeck, Jutta Blankau, Jürgen Bruns, Harm Ehmke, Volker Eichhorst, Alain Garcia, Patrick Gavin, Stefan Hammer, Dr. Karl-Heinz Hartmann, Mario Heinen, Dr. Christoph Hoppe, Dr. Peter Kleinschmidt, Udo Nobel, Erik Pillet, Eckard Scholz, Dr. Hans-Georg Schrader, Professor Jürgen Thomas and Tom Williams.

 

 

Airbus Deutschland as a Subsidiary of Airbus

 

Airbus Deutschland GmbH is a subsidiary of Airbus, which was founded as a new company on 11 July 2001 (with retroactive effect from 1 January 2001) and has its registered offices in Toulouse, where the central functions, customer services, commercial departments and sales are located. The other shareholding partners are Airbus France S.A.S., Airbus UK Ltd. and Airbus España S.L. Further subsidiaries are located in North America, China, Japan and the United Arab Emirates (Dubai). All of the Airbus activities are run by a single, integrated management. Airbus is a joint venture of EADS (80 percent) and BAE Systems (20 percent). Its workforce numbers about 55,000 worldwide (16 sites in Europe and three overseas). In financial year 2005, its revenues reached € 22,3 billion in total.

 

 

Production Sharing

 

Large sections of the fuselage and the vertical tail unit come from Germany. Equipping of the interior takes place at the Hamburg plant for all Airbus aircraft except for the A330 and A340. These two models are equipped in Toulouse. Integration of the wings for the widebody (A300, A310) and long-range (A330, A340) aircraft is carried out at the Bremen plant.

 

France is responsible for the cockpit, some fuselage sections and final assembly – with the exception of final assembly for the A321, A319 and A318 single aisle models. These three models undergo final assembly in Hamburg. Final assembly of the future double-deck superjumbo A380 has been divided between Toulouse and Hamburg. The wings for the Airbus aircraft are sent from England, whilst Spain provides the horizontal tail units and various other smaller components.

 

 

Airbus Programme Statistics

 

The first aircraft from the former Airbus Industrie company took to the skies on 28 October 1972 and entered airline service in early 1974. To date, more than 220 customers have ordered over 6,300 aircraft. The current order backlog amounts to approx. 2,150 aircraft, which is equivalent to full utilisation of production capacity for the next four to five years.

 

In 2004, Airbus received 370 orders worth US$ 34 billion. In units, this represents 57 percent of the market. In the same year, 320 aircraft were delivered to customers, which is equivalent to roughly 57 percent of all aircraft deliveries in the 100-seat-plus category. Almost 32 (previous year: 26) aircraft left production each month.

 

 

The Airbus Family of Aircraft

 

A300-600R

The A300-600R received certification in March 1988. It has a 7,700 km range, a 266 passenger capacity and a maximum takeoff weight of nearly 172 tons. It is a derivative of the A300 (251 passengers, 6,800 km range, 165 t max. takeoff weight), the basic model of aircraft family offered by the old Airbus Industrie which first entered airline service with the former Belgian charter airline Trans European Airways in November 1974.

 

A300-600F

Taking the A300-600R as a base, Airbus began major component assembly for its new series production freighter – the A300-600F – in April 1993. This aircraft can transport a payload of 55 tons and differs considerably from the passenger version. For example, it does not have any windows and, naturally, there are no passenger cabin fittings or equipment. The US freight carrier Federal Express operates 36 A300-600F aircraft. The parcel delivery service UPS has placed a firm order for 90 Airbus freighters, 27 of which are already in service.

 

A310-300

The first A310 (218 passengers, 8,000 km range, 150 t max. takeoff weight) entered service in April 1983. The A310-300 for 220 passengers and with a range of up to 9,600 km has been in operation since December 1985.

 

A318

The programme launch for the 107-seat A318, a 2.39 m shorter version of the A319, took place on 26 April 1999. It completes the Airbus family of aircraft in the lower market segment and has a range of 2,750 to 6,000 km. Final assembly is carried out in Hamburg (start: 9 August 2001) and the A318 had its first flight on 15 January 2002, also in Hamburg. The first delivery, to Air France, took place on 9 October 2003.

 

A319

The A319 is a shortened version of the A320 and can carry 124 to 145 passengers. It is an extremely successful model (length: 33.8 m, range: up to 6,800 km) in the single-aisle Airbus family (narrow-bodied aircraft with one aisle down the middle of the cabin) and complements the A320 and A321 with a maximum of commonality. This means that spare parts supply, maintenance and pilot assignment can be carried out across all three models in an extremely cost-effective and flexible way. Its first flight was in Hamburg on 25 August 1995.

 

A319CJ

The A319CJ Corporate Jet is based on the A319 and can carry eight to 40 passengers in a luxurious cabin layout over a distance of 11,650 km. Of all the aircraft competing in this category, the A319CJ offers the customer the widest and largest passenger cabin and the greatest choice of interior fittings – such as the option of built-in airstairs. The technical design of the aircraft allows it to take off and land on remote runways of a limited standard.

 

A320

The A320 (length: 37.6 m), the first single-aisle aircraft in the Airbus family, is designed for 150 to 180 passengers, a range of 5,550 km and a maximum takeoff weight of 77 t. It has been in airline service since March 1988.

 

A321

The A321-100 (a 44.5 m long, stretched version of the A320 for 186 to 220 passengers, range: up to 4,450 km) completed its maiden flight in Hamburg on 11 March 1993. It first entered airline service with Deutsche Lufthansa in January 1994. The A321-200 (first flight 12.12.1996) has a takeoff weight which is six/ten tons greater (89/93 t) than that of the basic model and a range of 5,000 or 5,550 km respectively.

 

A330

The A330 (length: 63.7 m) is a twin-jet derivative of the four-jet, long-haul A340 model. The A330-300 can seat 295 passengers in its three-class configuration and a range of 10,400 km. The first A330 was delivered to “Air Inter” in late 1993. The approx. 5 m shorter A330-200 can transport 253 passengers over a 12,350 km range and was handed over to the first customer at the end of April 1998.

 

A340

The first four-jet Airbus aircraft, the A340, had its maiden flight in October 1991 and has been in airline service since January 1993. The A340-200 (length: 59.4 m) – in its three-class configuration for 239 passengers – has a range of 14,800 km. The A340-300 (length: 63.7 m) can carry 295 passengers over a range of 13,500 km. The industrial programme launch of the A340-600 (length: 74.8m) for 13,900 km and 380 passengers and of the slightly shorter A340-500 was announced at the beginning of December 1997. At up to 16,000 km, this aircraft has the longest range of any commercial aircraft and can accommodate 313 passengers. The successful first flight of the A340-600 took place on 23 April 2001.

The A330 and the A340 basic versions have the same widebody fuselage, the same wing units (wingspan: 60.3 m) and the same systems.

 

“Beluga” A300-600ST

The “Beluga” super transporter (A300-600ST) replaced the Super Guppy in October 1996. The latter aircraft had been transporting large-scale components for final assembly between the former Airbus Industrie’s European partners for over 25 years. On the one hand a larger aircraft was needed to carry more and larger components, on the other the Super Guppy was still based on Boeing aircraft models (C97 and B377) which were over 40 years old.

 

The subsidiary SATIC in Toulouse built the A300-600ST follow-on version, taking the A300-600R as a base. Five Belugas are in service. Compared to the old Super Guppy, transport cost savings of around 50 percent have been achieved. In addition, the new transport aircraft can carry 45.5 tons – almost twice the payload of the Super Guppy – and flies at a considerably faster 750 km/h. The “Beluga” made its first flight on 13 September 1994.

 

A380

On 19 December 2000, Airbus launched its largest aircraft to date: the A380. This innovative, four-engine long-haul jetliner has two passenger decks through the entire aircraft and in the basic version has a 555-passenger capacity.  Its speed will be approx. Mach 0.85 and its range 15,000 km. Length and wingspan of the A380 will not exceed 80 metres, even for the planned derivatives of the aircraft. Its first flight took place on 27 April 2005 and Singapore Airlines plan to introduce the aircraft into regular service in late 2006.

 

The Airbus A380 offers an unmatched cabin design and will meet the demands resulting from the doubling of air traffic volume within the next 15 years, which is predicted by the market researchers. New technologies will increase commercial efficiency by up to 20 percent and improve environmental compatibility significantly. To date, Airbus has 159 orders from 16 customers around the globe.

 

A400M

A further project is the development and construction of the A400M European military transport aircraft. The four-engined turboprop aircraft reaches a maximum cruising speed of approx. 780 km/h. It can transport a maximum payload of 37 tons over a distance of 4,445 km (tactical mission). The requirement of the seven nations involved runs to 180 aircraft: Belgium 7, France 50, Germany 60, Great Britain 25, Luxemburg 1, Spain 27 and Turkey 10. Delivery of the first series production aircraft is to take place in 2009.

 

An important argument in favour of the A400M is the changed geopolitical situation on account of which more crisis-orientated and faster reacting air transportation is increasingly gaining in significance. As a result, the demand for transport aircraft for humanitarian and military tasks, e.g. for UNO and NATO missions, continues to grow. In addition, the aging transporters in service in Europe today – the Transall C-160 and Hercules C-130 – gradually have to be replaced with new aircraft.

 

Multi Role Transport Tanker (MRTT)

The concept for the Multi Role Transport Tanker (MRTT) envisages the use of the twin-jet A310 for various military transport tasks and as a tanker. Standardised kits from Airbus Deutschland GmbH are used to convert the Airbus passenger aircraft into the Multi Role Transport (MRT) version. Through the use of this combi version of the airlifter, a wide range of transport tasks can be fulfilled through just one aircraft model: the transportation of personnel and cargo as well as ambulance flights. The first task of this kind was implemented in 1999 by the A310 Multi Role Transporter (MRT) for the German Air Force. In cooperation with Lufthansa Technik, all four A310 Multi Role Transport aircraft which have been ordered by the Luftwaffe will also be converted into Multi Role Transport Tanker (MRTT) versions for in-flight refuelling purposes.

 

A350

6 October 2005 was the date on which Airbus decided to launch the programme for two models from the new A350 family, sisterships to the A330. They round off the set of A330-200 and –300 models by offering greater range. The A350-800 will offer 253 passengers seating in the typical three-class layout and its range will be 16,300 km. The A350-900 is designed to carry 300 passengers and will fly more than 13,900 km. The A350 models will profit from the advanced technologies, materials and manufacturing processes that are already being used for the A380.

 

 

SCT

The development of a second-generation supersonic commercial aircraft (Supersonic Commercial Transport, SCT) with numerous partners is currently being investigated.

 


 

The sites

 

Hamburg. The management headquarters of Airbus Deutschland GmbH is located at Hamburg. In addition, the programme management for the single-aisle models (A318, A319, A320, A321) is based here. Here, at the second final assembly centre after Toulouse, the single-aisle A318, A319 and A321 aircraft undergo final assembly before being delivered to customers all over the world. In addition, design and development are carried out in Hamburg; the national product managers of the individual Airbus programmes and customer service also have their offices here. Fuselage assembly for all Airbus aircraft takes place here, where they are also equipped with all flight-essential systems such as electrics, electronics, hydraulics, air conditioning and water. In addition, the site has extensive test facilities with which, for example, static and dynamic testing is carried out. Other facilities at the Hamburg site are the Training Centre of Airbus Deutschland and the Maintenance Training Centre for Single-Aisle Aircraft. For the Airbus A380 widebody aircraft, a large part of the development, construction, assembly and equipping of the complete fuselage sections, equipping of the interior, application of the paintwork, final acceptance and delivery to customers in Europe and the Middle East takes place in Hamburg. Workforce: approx. 11,400.

 

Bremen. The Bremen site is the second development centre after Hamburg. It forms part of the production network of Airbus Deutschland GmbH and this is where equipping of the wing units for all widebody Airbus aircraft and the manufacture of small sheet metal parts takes place. Structural assembly, including that of metal landing flaps, is another focal point. Within the framework of Airbus A380 production, assembly of the landing flaps (high lift systems) is carried out here. The pre-final assembly of the fuselage section (excluding the cockpit) of the A400M military transport aircraft takes place before delivery on to Spain. Workforce: approx. 3250.

 

Buxtehude. The Airbus site at Buxtehude forms part of the Cabin & Cargo Customisation centre of excellence. Here, all the electronic communications and cabin management systems needed by both crew and passengers are developed and produced. These include the Cabin Intercommunication Data System CIDS and the Passenger Service Channel PSC. A further focal point lies in communications systems, for example enabling passengers to use their own mobile phones. In addition to this core business, through KID-Systeme GmbH, a 100 percent subsidiary of Airbus Deutschland GmbH supplying cabin intercom and data systems technology, the Buxtehude site concentrates on the development and production of the internationally certified power supply system SKYpower. The system, which is directly integrated into the seat, supplies the power needed to operate laptops and PEDs (Personal Electronic Devices) on board aircraft. Workforce: approx. 350.

 

 

Laupheim. A former 100% subsidiary of Airbus Deutschland GmbH, Airbus in Laupheim – previously Aircabin – with its approx. 1,000 employees has been fully merged into Airbus since 1 January 2005 The plant has specialised in the development and production of cabin interiors, cargo hold panels, crew rest compartments and air ducts. Laupheim forms part of the "Cabin & Cargo and Customisation" centre of competence. As a systems supplier, the company can offer floor-to-floor cabin concepts: complete solutions from engineering, through production and logistics up to support on the final assembly line. For the cabin interior of the A380, Airbus at Laupheim is the prime contractor for the cabin lining. Workforce: approx. 1100.

 

Nordenham. The Nordenham plant is the centre for large sheet metal panel manufacture and fuselage shell manufacture for all Airbus aircraft. State-of-the-art and automated manufacturing technologies have made it possible to reduce production costs considerably. A new 208 m long and 78 m wide hall has been specially built for production of the large fuselage shells for the double-deck Airbus A380. Other focal points are roll forming, laser welding and metal bonding for all Airbus models. Complex structural components for the Eurofighter are also manufactured here. Workforce: approx. 2300.

 

Stade. Within Airbus Deutschland, the Stade plant is the centre for the processing of carbon-fibre reinforced plastics (CFRP) and manufacture of vertical tail units for all Airbus aircraft, including those for the A380 and the Airbus A400M military transport aircraft. These vertical tail units are amongst the world’s largest fibre composite structures for commercial aircraft. In addition, the wing shells for the A400M transport aircraft are being manufactured at Stade. This is the first time in the history of Airbus that such components are being produced from carbon fibre composites (CFC). For Eurofighter, fuselage shells and small components are manufactured from CFC. Workforce: approx. 1550.

 

Varel. The Varel plant is the centre for the machining of aircraft parts and the development and design of jigs and tools. Thanks to its Flexible Production Systems (FPS) and high-performance information processing systems, an optimal degree of production automation is achieved. All integrated high-stress milled structural parts made from aluminium, titanium and steel are processed here. Production for the Airbus A380 began in mid-2002. Here, too, machined parts (air intake shells and ducts) are manufactured for the Eurofighter. The first metal cut for the first large-scale component, and with this the start of production for the A400M military transport aircraft took place on 26 January 2005. Workforce: approx. 1,350.

 

Airbus Spares Support and Services

Airbus Spares Support and Services (in short: Airbus Spares) is an organisational unit of Airbus Deutschland GmbH that undertakes worldwide spare parts supply for the Airbus fleet on behalf of Airbus. Airbus Spares, which is located directly at the airport in Hamburg, is supported by satellite stores in Frankfurt, Peking, Singapore and Washington. The points of contact are located in the material and logistics centres of Airbus spares in Washington for customers on the American continent and in Hamburg for all remaining customers. Flexibility, speed and highly rational procurement and delivery are also features of the Aircraft-on-Ground Service (AoG), which is available to Airbus customers 24 hours a day, 365 days a year. Workforce: approx. 350 (included in figures for Hamburg).

 

To date, Airbus has registered more than 5700 orders from approx. 200 customers and operators. The global Airbus fleet comprises roughly 3900 aircraft. Airbus is a joint venture of EADS and BAE SYSTEMS.